smart. safe. flexible.
Diocell – enclosed robotic laser welding cell
Diocell is a fully enclosed robotic laser welding cell engineered for precision, safety, and flexibility. With a dual-zone shuttle table, ±0.02 mm repeatability, and real-time weld monitoring, it ensures safe and continuous operation. The CE-certified Class 1 laser enclosure and integrated safety systems make it ideal for demanding industrial applications across automotive, electronics, medical, and more. Diocell supports leading robot brands and offers optional ERP and digital twin integration for maximum adaptability.
Key advantages
SAFETY
- Fully enclosed Class 1 laser-safe system with CE certification.
- Interlocked doors and integrated safety sensors ensure operator protection and regulatory compliance.
- Distance-controlled welding operation prevents improper engagement.
- Integrated Dual Check Safety system to prevent faults and collisions.
FLEXIBILITY
- Dual-position shuttle table enables two working areas: full table engagement or split by partition.
- Operators can safely load/unload workpieces on one side while welding runs on the other.
- Servo-driven positioning table ensures precise and repeatable movement.
- Optional vertical table mounting for specific applications or specialized geometries.
PRECISION
- High-accuracy robot and positioning table (±0.02 mm based on ISO 9283).
- 3-level real-time weld monitoring ensures consistency and control.
- Precise wire feeder delivers steady wire flow for reliable results.
- Optional weld seam tracking for accurate robot navigation.
- Optional weld quality inspection with automated reporting.
PRODUCTIVITY
- Fast cycle times driven by efficient laser power control and robotic coordination.
- Dual-zone table allows continuous operation with minimal downtime.
- Launching of general robotic welding procedures less in 1 minute.
Technical specifications
| LASER TYPE | Fiber Laser (CW/QCW) |
|---|---|
| LASER POWER | 1 kW / 1.5 kW / 2 kW / 2.5 kW / 3 kW / 4 kW / 5 kW / 6 kW |
| SPOT SIZE | 0.2 mm; Focal Length: 250 mm |
| COOLING | Water-cooled |
| WORKING AREA | 1000 x 1000 x 1000 mm |
| TABLE TYPE | Servo driven hexagon desk, type Siegmund System 16, (others on demand) |
| PAYLOAD CAPACITY | 400 kg (standard), 1500 kg (optional) |
| ROBOT AXES | 6+1 fully simultaneous axis with ±0.02 mm repeatability (ISO9283) |
| COMMUNICATIONS | Ethernet TCP/IP |
| ENCLOSURE COMPLIENCE | EN-12254, EN-60825-1, CE marked |
| FOOTPRINT | 2735×1295×2315 mm |
| WEIGHT | 1500 kg |
| POWER SUPPLY | 380V, 32A |
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