smart. safe. flexible.

Diocell – enclosed robotic laser welding cell

Diocell is a fully enclosed robotic laser welding cell engineered for precision, safety, and flexibility. With a dual-zone shuttle table, ±0.02 mm repeatability, and real-time weld monitoring, it ensures safe and continuous operation. The CE-certified Class 1 laser enclosure and integrated safety systems make it ideal for demanding industrial applications across automotive, electronics, medical, and more. Diocell supports leading robot brands and offers optional ERP and digital twin integration for maximum adaptability.

  • Compatible with major brands:

    FANUC (standard),YASKAVA, KUKA, ABB, UR (optional)

     

  • DIGITALIZATION

    Integration with Enterprise Resource Planning systems (optional)

    Digital Twin (optional)

    Offline / online programming

Key advantages

SAFETY

  • Fully enclosed Class 1 laser-safe system with CE certification.
  • Interlocked doors and integrated safety sensors ensure operator protection and regulatory compliance.
  • Distance-controlled welding operation prevents improper engagement.
  • Integrated Dual Check Safety system to prevent faults and collisions.

FLEXIBILITY

  • Dual-position shuttle table enables two working areas: full table engagement or split by partition.
  • Operators can safely load/unload workpieces on one side while welding runs on the other.
  • Servo-driven positioning table ensures precise and repeatable movement.
  • Optional vertical table mounting for specific applications or specialized geometries.

PRECISION

  • High-accuracy robot and positioning table (±0.02 mm based on ISO 9283).
  • 3-level real-time weld monitoring ensures consistency and control.
  • Precise wire feeder delivers steady wire flow for reliable results.
  • Optional weld seam tracking for accurate robot navigation.
  • Optional weld quality inspection with automated reporting.

PRODUCTIVITY

  • Fast cycle times driven by efficient laser power control and robotic coordination.
  • Dual-zone table allows continuous operation with minimal downtime.
  • Launching of general robotic welding procedures less in 1 minute.

Technical specifications

 

LASER TYPE Fiber Laser (CW/QCW)
LASER POWER 1 kW / 1.5 kW / 2 kW / 2.5 kW / 3 kW / 4 kW / 5 kW / 6 kW
SPOT SIZE 0.2 mm; Focal Length: 250 mm
COOLING Water-cooled
WORKING AREA 1000 x 1000 x 1000 mm
TABLE TYPE Servo driven hexagon desk, type Siegmund System 22, (others on demand)
PAYLOAD CAPACITY 400 kg (standard), 1500 kg (optional)
ROBOT AXES 6+1 fully simultaneous axis with ±0.02 mm repeatability (ISO9283)
COMMUNICATIONS Ethernet TCP/IP
ENCLOSURE COMPLIENCE EN-12254, EN-60825-1, CE marked
FOOTPRINT 2735×1295×2315 mm
WEIGHT 1500 kg
POWER SUPPLY 380V, 32A

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