Automated Laser Cleaning

Robotic Laser Cleaning

Diodela laser cleaning systems offer multiple benefits for integrators, making them an ideal choice in various applications. Our laser cleaning systems are designed with flexibility and modularity, allowing for easy integration into existing production lines. With high precision (up to 0.1mm) and Galvano-scanner speeds (up to 10m/s), our systems reduce cycle times and increase productivity. We provide advanced control systems, including vision, GPS and process tracking, for precise parameter settings and real-time monitoring. Additionally, we offer tailored solutions to meet specific industry requirements. Our comprehensive technical support and training ensure seamless integration and optimal performance.

  • Compatible with major brands:

    Fanuc, Yaskawa, KUKA, UR, and others.

  • Advanced control systems

    vision, GPS, and process tracking.

     

  • High precision

    (up to 0.1 mm) and Galvano-scanner speeds (up to 10 m/s).

Full Solution for End Applications (Cell)

The robotic-based laser cleaning cell is a ready-to-use solution designed for industrial manufacturers to reduce reliance on manual labour while increasing quality and production efficiency. This fully automated process requires minimal human intervention and allows for the effortless startup of basic applications in just 30 minutes.

Featuring a user-friendly interface that requires no programming skills and offers teaching by hand, even those with little to no technical knowledge can automate numerous tasks using robots. The cell offers user-oriented customizations and a range of laser cleaning options to fit specific needs. Built-in quality control systems ensure consistent results, while the system’s versatility allows for adaptation to various materials and complex geometries, enabling cleaning at a wide range of angles. Our solutions are scalable to grow with your production demands, making them suitable for applications in automotive, aerospace, electronics, medical, and other industries.

  • Laser Welding Robotic Cell is a full solution that includes:

    cabin, laser system, control unit, robotic arm, software, safety features.

  • Advanced control systems:

    vision and process tracking.

Handheld to Robotic Solution 

The Diodela handheld laser cleaning system, integrated with a robot or cobot via a 2-channel logic, is the most affordable solution for clients seeking a lower initial investment and quick ROI. Our laser systems efficiently and precisely remove rust, paint, oil, and contaminants without damaging the base material. Diodela’s technology delivers consistent results across various surfaces, including metals, stone, and concrete. Its user-friendly interface ensures quick setup and operation with wireless or hard-wired options. This system offers precision cleaning, delivering high accuracy in hard-to-reach areas. Enhanced safety features are in place to protect the operator, and the robust design requires low maintenance.

  • Integration to robot or cobot:

    via 2-channel logic

  • User-friendly interface

    with wireless or hard-wired options.

  • Manufactured in the European Union:

    compliant with EN safety standards

Our Recommendations

Automated Laser Cleaning Gallery

Specifications

ModelFWS-1000-ASFWS-1500-ASFWS-2000-ASFWS-2500-ASFWS-3000-AS
Laser sourceFiber laser
Output Power1000W1500W2000W2500W3000W
Power adjustment range10-100%
Wavelength1080 nm
Output operationContinuous / Modulated
Modulation frequencyUp to 50 kHZ
Power stability<3%
Adjustable wobble (weld width)0.1-5 mm
Central focus distanceStandard 120 mm (150 mm optional)
CoolingIntegrated water cooling
Warm-up time1 min.
Working humidity<70% (at 40 degrees Celsius)
Working temperature0-40 degree Celsius
Laser welding gun weight< 1kg
Optical cable lengthStandard 8 m (up to 15 m optional)
Overall systems dimensions1200 x 600 x 1300 mm
System weight180 kg185 kg190 kg195 kg205 kg
Power supplySingle-phase 230 VACSingle-phase 230 VACSingle-phase 230 VACThree-phase 400 VACThree-phase 400 VAC
Avg. power consumption<3.7 kW<5.5 kW<7.4 kW<9.3 kW<11.1 kW
Stainless steel weld thickness
(single pass)
Up to 5 mmUp to 6 mmUp to 8 mmUp to 9 mmUp to 10 mm
Aliuminium weld thickness
(single pass)
Up to 4 mmUp to 5 mmUp to 6 mmUp to 7 mmUp to 8 mm
Power50W100W200W300W500W1000W1500W(CW)
100 µm Powder paint1-2 m² / h3-4 m² / h5-6 m² / h7-8 m² / h12-15 m² / h 20-30 m² / h25-40 m² / h
100 µm Rust3-4 m² / h5-6 m² / h7-8 m² / h8-10 m² / h15-17 m² / h 35-38 m² / h40-50 m² / h

You Need Custom Solution?

Our laser experts will help you choose the most efficient solution for your business needs, provide comprehensive training, and offer consultation on any question.